Trans-fat free shortenings and oils
How does enzyme interesterified oil function differently in bakery foods than partially hydrogenated vegetable oil?
Why all the buzz about trans-fatty acids?Recieve functional benefits with interesterified shortenings, oils
ADM
has found that in many baking applications, enzyme interesterification
products perform as well if not better than partially hydrogenated
vegetable oil. Enzyme interesterification does need some application
work for extruded products.
What are the functional differences between palm oil and interesterified soybean oil?
Enzyme
interesterified products are similar to palm oil in functionality in
some instances. Both products do not exhibit the plasticity commonly
associated with partially hydrogenated soybean oil.
What is the nutritional profile of enzymatically interesterified soybean oil? How is this different from palm oil?
This
depends on the level of saturates needed for a particular application.
Soy-based enzyme interesterified products are stearic rich and also are
a source of polyunsaturated fatty acids. In most cases, saturate levels
for enzyme interesterified soybean oils are lower than their palm
counterparts.
What will a label look like with interesterified soybean oil? What are the differences?
The
FDA has indicated that food manufacturers may declare the
interesterified oil in the ingredient statement as “interesterified
soybean oil.” Alternative descriptors may be added such as “high in
stearic acid” or “stearate-rich.”
What are some future issues with fats/oils from a consumer and/or FDA standpoint?
Nutrition
will continue to be the emphasis with more of a focus toward childhood
consumption of fats and oils. ADM believes that omega-3s and omega-6s
will be the next area of prominence in fats and oils along with the
nutritional quality (or fatty acid profile) of saturates.
The
Food and Drug Administration (FDA), as well as countless public
interest groups, have named trans-fatty acids public enemy No. 1 in the
fight to improve the health of Americans.
Why?
Trans-fatty
acids raise LDL (bad) cholesterol, and many nutritionists believe this
type of fat is more dangerous than saturated fat.
What are trans fats?
Trans
fats are formed when liquid vegetable oil is made solid through
hydrogenation. The hydrogenation process rearranges the hydrogen atoms
so they appear on opposite sides of a chain of carbon atoms at the
carbon-carbon double bond.
Why are these oils hydrogenated?
Partial
hydrogenation of vegetable oils provides high-volume bakeries with a
solid shortening that can be modified for specific applications. The
partial hydrogenation process allows bakers to use tailored shortenings
with specific melting profiles. Other than the negative health aspects,
partially hydrogenated vegetable oils are a near-perfect ingredient
because they can be tailored for specific applications.
What applications use partially hydrogenated vegetable oils?
Unfortunately,
the baking industry is one of the main users of these unhealthful oils.
Trans-fats are found in a wide range of bakery foods, from cookies and
crackers to cakes and pies.
When will new FDA labeling regulations be enacted?
On
Jan. 1, food manufacturers will have to label the trans-fat content of
their products. Many bakeries already have made the labeling change.
Do trans fats have to be removed from bakery foods?
No.
Bakers can continue to produce bakery foods with partially hydrogenated
vegetable oils. However, once the new year comes, these harmful fats
must be labeled.
Do consumers care about trans fats and will they even notice the label change?
Although
it is impossible to gauge true consumer reaction until the labeling
change occurs, there is a good chance that consumers are going to read
labels and limit their trans-fat intake. The publicity surrounding
trans fats is at an all-time high. Rarely does a week go by without a
major news story about these harmful fats. Most recently, the New York
City Department of Health and Mental Hygiene made headlines when it
asked restaurateurs and food suppliers to voluntarily eliminate
partially hydrogenated vegetable oils from their food supplies.
Are there alternatives to partially hydrogenated vegetable oils?
Yes.
However, most of the alternatives either lack the plasticity and
functionality of partially hydrogenated vegetable oils or increase the
saturated fat content of bakery foods.
Replacing trans-fat
filled shortenings and oils in bakery food formulas is not an easy
task. In many applications, replacements cost millions of dollars and
months of research and development. Simply put, drop-in solutions do
not exist at this time. However, many solutions do exist and are being
used by high-volume bakeries throughout the country.
What solutions are available?
Many
bakers use palm oil to eliminate trans-fatty acids in bakery food
formulas. However, these oils increase the saturated fatty acid content
of bakery foods, forcing bakers to decide which is the lesser of two
evils: trans fats or saturated fats.
Many bakers are living with increased levels of saturated fat to eliminate trans fats.
However,
the battle against saturated fats is heating up. The Center for Science
in the Public Interest (CSPI) recently sent a letter to Michael
Leavitt, U.S. Department of Health and Human Services’ secretary,
expressing concern that palm oil usage was increasing because of new
trans fat labeling regulations. The nonprofit organization urged
Leavitt to ask manufacturers to reformulate without partially
hydrogenated vegetable oils or palm oils.
Besides palm oils, what other solutions exist?
Many
trans-fat free shortenings are available, including various oil blends,
such as palm oil and canola oil, and interesterified shortenings and
oils. Oil blends allow suppliers to take plastic fats and blend them
with oils to create a product with plasticity and a lower saturated fat
content. However, the functionality and melting profiles of these oils
prohibits their uses in certain applications.
What are interesterified shortenings and oils?
To
create interesterified shortenings, soybean salad oil is blended with
fully hydrogenated oil and then modified through enzymatic
interesterification. This process allows bakers to tailor the melting
profiles of shortenings for specific applications.
What other issues need to be considered before reformulating with trans-fat free shortenings and oils?
Ensure
that your shortening supplier is able to meet your supply needs. Many
of these oils are relatively new to the market, which may create
shortages.
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© 2009 Penton Media Inc.
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