Elis Cheesecakes ingredients for success
|
|
Eli’s Cheesecake formulates with locally produced
ingredients. In addition, the bakery aims for clean ingredient
labels: There are only six ingredients in its plain
cheesecake. |
What makes an Eli’s Cheesecake taste good? Is it the
ingredients? Is it the manufacturing process? Is it the people that
make Eli’s Cheesecakes? Is it the community? Is it the
resolute focus on quality?
If you answered all of the above, then you are correct. A lot is
required to make an Eli’s Cheesecake taste good and The
Eli’s Cheesecake Co. a success. For Marc Schulman, the
company’s president, the answer is even simpler than
“all of the above.”
“We’ve never lost our focus on customer service and
quality,” Schulman says. “We hold ourselves to high
standards. And if we maintain our commitment to quality, then there
is no doubt our future is bright.”
Eli’s Cheesecake is riding a wave of recent success as
consumer preferences and tastes continue to shift toward quality
products with clean ingredient labels. This paradigm shift fits
perfectly into the company’s strategy of providing consumers
with products made with quality, wholesome ingredients you would
find in a home kitchen, not a food science laboratory.
To date, this strategy has worked as the company prepares to
celebrate its 10th anniversary at its modern baking facility in
Chicago. The facility opened in October 1996, and marks one of many
significant milestones in the company’s history.
Eli Schulman, Marc’s father, entered the food business in the
1940s with an impressive restaurant business in Chicago that
reached a high point in 1966 when he opened Eli’s The Place
for Steak. It was not until 1980 that the company’s now
signature cheesecakes made their debut at the annual, and wildly
popular, Taste of Chicago festival.
Setting the stage
It is not surprising that the company introduced its cheesecakes at
a large event attended by people from throughout the Midwest,
nation and world. The company has a knack for publicity that often
puts it in the spotlight, and on stage at many significant
events.
|
| Marc Schulman, president of Eli’s Cheesecake, speaks
to a group of visitors who have lunch and a tour at the
bakery. Schulman speaks in front of a picture of his father
and Eli’s founder, Eli Schulman. |
Bill Clinton has been to the bakery. So has Jay Leno. When
Chicago celebrated its 150th anniversary, it did so with an
Eli’s Cheesecake. Illinois Governor Rod Blagojevich
celebrated his inauguration with an 800-lb. Eli’s Cheesecake
decorated with Illinois symbols, such as the state bird (cardinal)
and flower (violet). When Hillary Rodham Clinton celebrated her
50th birthday, she cut into an Eli’s Cheesecake.
The publicity these events garner is great for the bakery, but for
Schulman, it’s about more than getting your name in the news.
It’s about giving back to the community in any way that the
bakery can, such as its efforts to support New Horizon Center for
Developmentally Disabled, Wright College, Chicago High School for
Agricultural Sciences and the Greater Chicago Food
Depository.
“Our ties to Chicago are very important,” Schulman
comments. “We let people in the community experience the
brand.”
This unique view of the role of a bakery as more than a provider of
food has served the company well. Couple the company’s
philosophy with America’s increasing appetite for upscale
bakery foods, and it is easy to see why Eli’s Cheesecake is
experiencing boom times.
“In our history, we’ve seen the best of times and the
worst of times,” Schulman notes. “And right now,
it’s definitely the best of times.”
Few bakers can say that same thing. Rapid changes in the baking
industry have left many bakers scrambling to change their product
lines to satiate fickle consumers. In most cases, this shift has
forced bakers either to make their products more healthful or more
premium and indulgent. For Eli’s Cheesecake, shifting
consumer preferences has little effect on its formulas.
“We’ve always made premium products, but now, people
just appreciate them a lot more,” Schulman says.
“We’re aligned to where we need to be in the
market.”
|
| Eli’s Cheesecake produces almond and honey rectangle
cheesecakes for a national retail chain. After exiting a 70-ft.
tunnel oven, these cheesecakes cool on a spiral conveyor for 45
minutes |
The company’s premium products are a testament to many
factors, including the ingredients in the formula, and the people
and equipment making the products. These factors are what make an
Eli’s Cheesecake taste good.
Go local
Ingredients make a product, and Eli’s Cheesecake does not cut
corners when sourcing ingredients. One of the company’s
newest products, an artisan cheesecake, is made from unripened goat
cheese combined with Chicago-sourced hand-pressed ricotta. In
addition, the goat cheese is farmstead, meaning that the cheese is
made on the same farm where the milk is produced.
Although this product will not appear in supermarkets throughout
the country, it provides a perfect example of the company’s
dedication to using locally produced ingredients of only the
highest quality. “There is always the attitude that local is
best,” Jolene Worthington, Eli’s Cheesecake’s
executive vice president of operations, says. “Why would we
get Granny Smith apples from the West Coast when there are great
apples just hours away in Michigan?”
Even more local than Michigan-grown apples is the company’s
honey supplier. Eli’s purchases its honey from the Chicago
High School for Agricultural Sciences, a public school that offers
urban students an agribusiness curriculum.
The company’s cream cheese, an integral ingredient in
cheesecake formulas, is a proprietary blend made exclusively for
Eli’s Cheesecake. Although a commercially available product
is less expensive, the company does not strive for an average
cheesecake. It aims for the best cheesecake on the market.
![]() |
| An Eli’s Cheesecake employee sprinkles nuts and
nougat topping on cheesecakes. Cheesecakes are decorated as they
travel down assembly lines. These decorators are able to master 20
techniques or perform at the highest grade. |
The company’s quest for quality ingredients is matched
only by its pursuit to provide clean ingredient labels.
“There are only six ingredients in our plain cheesecake, and
that’s what gourmet cheesecakes are all about,”
Worthington says. “It’s not necessary to cloud up the
ingredient list.”
The company’s core ingredients are simple: cream cheese,
sugar, sour cream, pure vanilla and a little salt and flour. For
its more upscale varieties, the company uses natural fruit systems
and does not use artificial flavorings or preservatives.
Flexible production
Quality ingredients will only take a bakery so far. Eli’s
Cheesecake understands this and executes the ideal manufacturing
practices for its products. The company’s bakery is housed in
a 60,000-sq.-ft. building. On the floor, flexibility is a
must.
“You must be willing to change and you have to have systems
and people that are flexible,” Schulman says. “We
don’t think of ourselves as high volume, but we make a lot of
cakes.”
To instill the small bakery focus on quality in a facility that
combines automation with manual labor, Schulman stresses one simple
point.
“Even though we make a lot of cheesecakes, each one has to
be heroic,” he states.
Eli’s Cheesecakes does not get wrapped up counting its
production by how many thousand cheesecakes the company produces in
an hour. Instead, the company focuses on a small batch process,
where individual cheesecakes, not runs, receive attention.
The company’s batch process starts in the mixing room, where
five planetary mixers produce small batches of cheesecake batter.
The company uses planetary mixers to maintain flexibility. The
company uses continuous mixers for its regular cake lines.
In an adjacent room to the mixing room, the company operates a
small cookie bakery, complete with a sheeting line and press. The
company uses these shortbread cookies as crusts in most of its
cheesecakes. These unique cookie crusts provide the company with a
point of distinction and have become a signature of an Eli’s
Cheesecake. Similar to its cheesecakes, the cookie crusts use a
simple formula of flour, butter, powdered sugar, egg white and
salt.
The company’s cookie crusts and most of its cheesecakes are
baked in a 70-ft. tunnel oven. For short run items, the company
uses rack ovens.
|
| Eli’s Cheesecake uses ultrasonic slicers to slice
cheesecakes into individual servings. |
Cheesecake depositing and decorating employ a significant amount
of flexibility and manual labor. The company employs a series of
movable depositors hovering over a circular conveyor to deposit
cheesecake batters and fillings. Experienced employees decorate
cheesecakes in an assembly line, with cheesecakes traveling down
either a straight or u-shaped conveyor. Eli’s decorators
aspire to perform at the highest grade or be able to master 20
decorating techniques without variances, Worthington says. The
company also employs five specialized pastry chefs to make the
company’s toppings and fruit systems.
Management by team
People are the last, but not least, important component to what
makes an Eli’s Cheesecake taste good. The company’s
management style is by team, which gives the bakery the flexibility
to quickly launch products and make decisions, Worthington
says.
“We don’t have the typical hierarchy,” she adds.
“The traditional structure is not quick enough, nor is it
empowering or enterprising.”
The management by team structure exhibits itself best on the plant
floor, where even though concrete walls separate the bakery’s
various departments, production managers flow freely from
department to department. It is not uncommon to see the decorating
supervisor positioned at the tunnel oven’s exit discussing
the day’s orders with the packaging and production
supervisors.
This management philosophy works at Eli’s Cheesecake because
the company hires entrepreneurial-minded employees. It also works
because the company’s employees are all focused on quality
and innovation, regardless of the customer or sales channel. That
is why Schulman sees significant opportunities in both the retail
and foodservice channels.
“Everyone is talking about quality, in both foodservice and
retail,” Schulman adds. “I think we’ve been
fortunate because we’ve never based our growth on one channel
because over time things change.
Changes in the market are inevitable, and Eli’s Cheesecake is
equipped with a flexible management team and bakery to accommodate
change. However, the one area where the company takes a rigid
stance, quality, also is the one factor that distinguishes the
bakery.
Want to use this article? Click here for options!
© 2010 Penton Media Inc.
Acceptable Use Policy blog comments powered by Disqus
advertisement
Bakery-Net Viewpoints: |
|
| Paula Frank: Keep the innovation going |
|
| Read More Editor's Notes | |
Baking Management Buyer's Guide
Use this directory as a one-stop source for all of your wholesale bakery’s needs. Keep up with the latest equipment, ingredients and product lines to keep your business well-supplied.
The Bakery-Net e-Newsletter | |
| Baking Industry News Decorating Ideas Bakery Equipment News Healthful Baking News Formulas & Techniques |
|
| Each of the five Bakery-Net e-Newsletters brings the best of Modern Baking and Baking Management magazines. View the archives | |
Related Sites |
|
Supermarket News |
WH Refresh Blog |
Healthy Baking Seminar |
Total Access Blog![]() |








